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1967 Airstream Overlander · 26 ft · Joe & Cat

Project Overlander

One layout, three lives: rolling office and home for the nomad years, base camp for festivals, and the guest rooms in the driveway at the cabin. The 1967 face stays — walnut, seafoam bath, moon caps — and the guts go modern.

The story so far

Updated September 7, 2026. Found on Grand Rapids Craigslist at $4,900, advertised with "new sub flooring and vinyl flooring." The August 31 inspection told a different story: the new LVP sits over the original, soggy plywood, the wheel-well liners are rusted through, the trailer rides on an old leaf-spring axle conversion needing a refresh, and all four tires are dry-rotted beyond use. The structure passed everywhere it counts — main frame rails, rear crossmember (stood on the bumper), shell, and the untouched seafoam bath. Every finding was documented in photos, the numbers were backed by market comps, and after a $3,500 offer met a $4,000 counter, we bought it for $3,750 cash — $1,150 under ask, with the relationship intact.

September 2026 — she's home. Four new ST225/75R15s mounted and back on the original six-lug rims ($740 all-in with disposal). Against expectations, the original taillights and electric brakes both worked; the rechargeable wireless lights rode along on the bumper as backup anyway. Windows taped, door deadbolted, and the ~25-mile tow home behind the Ascent was smooth and surprisingly cushy. Punch-list from the tow: replace the single inadequate safety chain with a proper crossed pair (rated above trailer weight), and add a breakaway kit when the brakes get their full renovation. Next up: Phase 1 — dry & sound, before Michigan's fall rain.

The floorplan

STREETSIDE CURBSIDE · ENTRY FRONT · HITCH REAR wrap window table office / dining bench bench → guest bed 1 · OFFICE-DINETTE 2 · GALLEY sink cooktop 12V fridge entry wheel well wheel well 3 · BEDROOM queen 60 × 80 battery bank under bed · over axles wardrobe (original) aisle → 4 · BATH seafoam tub · original toilet vanity ≈ 24 ft interior (26 ft overall) · not to exact scale
Working layout. Zones follow the holes Airstream already cut in the shell: galley plumbing, vents, and the rear bath stay where they are; the office-dinette and queen are the new decisions.

1 · Office-dinette

Facing the wrap window — the best light and view in the trailer becomes the workspace. Full-size table for laptop days and dinners; a clamp-mount monitor arm stows in a bench locker when rolling. Benches convert to the guest bed, so driveway-mode sleeps four.

2 · Galley

Counter, sink, and propane cooktop stay on the existing plumbing wall; the original fridge bay takes a modern 12V compressor fridge. Propane cooking keeps the inverter load light and never touches the battery bank.

3 · Bedroom

True queen (60 × 80) along the streetside wall with an aisle to the bath. The platform is the battery vault: your lithium bank rides under the mattress, centered over the axles where the frame carries weight best, with short cable runs to the power wall.

4 · Rear bath

Untouched 1967 seafoam, kept on purpose. A real bathtub is the rarest luxury in any trailer, vintage or new — this one is the trailer's signature and its single most valuable original feature.

The dinette, two ways

Same front zone, two furniture plans. The choice is really about what the space is most of the time: a dining room that becomes an office, or an office that becomes a dining room.

wrap window bench bench table 42 × 30 monitor arm open aisle drops flat → 42 × 72 guest bed
A · Facing benches — SELECTED. Classic Airstream. Face-to-face dinners, and the table drops between the benches to make the second guest bed. Working together means knees under the same table edge. (Option B kept below for the record.)
wrap window bench bench table 48 × 30 monitor in the corner stool · stows under table open floor converts to a short single only
B · L-dinette. The office-first shape: two people work at right angles instead of face-to-face, a shared monitor lives in the corner, and the curbside floor opens up toward the galley. The trade: it converts to a short single at best, so guest capacity leans on the queen.

The deciding question: how often will the driveway guest-room mode need a second real bed? Regular overflow guests → Option A. Guests mostly get the queen while you two take the cabin → Option B is the better daily office.

Roof plan

skylight · solar array — size to your panels; ~800–1200W fits vent fan bath fan front rear
Panels use existing flat roof real estate amidships; fans drop into the vent holes Airstream already cut. Every penetration reuses an existing hole — no new leaks invented.

Three modes, one build

Travel / nomad

Office at the window, queen made up, tanks and batteries full. Starlink Mini on the roof edge, everything runs off the bank. South for Cat's winters: Gulf Coast, desert Southwest, Baja.

Festival

Fully off-grid: solar + bank carry the fridge, fans, lights, and charging for days. The awning side faces camp; the tub earns cult status by Sunday.

Driveway guest rooms

Parked at the cabin on the pavement, plugged into shore power. Queen for guests, dinette converts for overflow. Heated and insulated, it works past summer.

Systems

Power
Your lithium bank under the bed, solar on the roof, a 2–3kW inverter, DC-DC charging from the tow vehicle, and a shore inlet for driveway mode. Wire it all while the walls are open — the single biggest reason gut rehab is the right call.
Heat — the Cat clause
Cold sensitivity gets designed in, not patched on: modern insulation in the walls while they're open, a ducted propane furnace, a heated mattress pad (trivial load on lithium), and skirting for winter driveway duty. Cooling, if wanted, is electric — see open decisions.
Water
All-new PEX, a tankless water heater in the existing exterior bay, fresh + grey tanks sized for boondocking. No black tank — see toilet.
Toilet
Separett Tiny (tube version), with urine plumbed to a small dedicated tank (5–10 gal) that drains at the dump outlet — not into the grey tank, which would legally reclassify grey water as sewage and send odors back up the sink drains. Solids bag out every 2–3 weeks; urine tank empties weekly at any dump or vault toilet. No bottle chore, no black tank, nothing interrupts an off-grid stretch.
Connectivity
Starlink Mini (low draw, made for this life) plus a cell antenna/booster. The office is wherever the trailer is pointed.

Power budget

Designed around a boondocking workday — both of you online, fridge running, Starlink up — with an inverter-type A/C running partial duty through a warm evening as the stretch case.

Daily loadEst. per dayNote
12V compressor fridge1.0 kWhlargest constant load
Two laptops + monitor0.7 kWhfull workday
Starlink Mini0.4 kWh~30W × 12h
Lights, fans, pump, toilet fan0.5 kWhMaxxair ~30W is the big one
Furnace blower (cold night)0.7 kWhwinter only — propane does the heating
Misc charging0.2 kWhphones, tools
Baseline~3.5 kWh
+ Evening A/C (inverter unit)+2–3 kWh6–8h partial duty, 400–900W modulating
Design day~6.5 kWh
HardwareHaveTargetGap
Battery bank8 × 12V 20Ah ≈ 2.0 kWh12V 600–800Ah ≈ 7.7–10 kWh4–6 × 100Ah (or 2 × 300Ah) LiFePO4 — the 20Ah packs become the auxiliary/bench bank, not the backbone
Roof solarassorted 100W panels800–1,000W on roofuse matched 100W panels in series strings; one MPPT per string type
Portable solarassorted 50W panels300–400W ground array50W panels wired as a deployable suitcase set on its own MPPT — chase sun while the trailer sits in shade
Inverter/charger12V 3,000W inverter-chargerone box does inverter + shore charging (e.g. Victron MultiPlus)
Charge sources2 × MPPT + 50A DC-DC + shore inletDC-DC adds ~600Wh per driving hour
Monitoringshunt + battery monitorthe gauge that makes off-grid predictable

Why it works: ~900W of roof solar returns 4–5 kWh on a winter-sun day, the ground array adds 1.5–2, and the bank carries two baseline days with zero sun. A/C runs off the bank in the evening and the sun repays it by afternoon. Around-the-clock humid-summer A/C stays a shore-power activity — which the warm-winter migration route mostly avoids anyway. System stays 12V throughout: every RV appliance (pump, fans, fridge, furnace) speaks it natively.

Restoration plan

Sequenced so each phase protects the next: nothing goes in until the shell is dry, walls don't close until systems are roughed in, and "guest-ready" arrives long before "road-ready" — matching how you'll actually use it. Dates assume working couple weekends with occasional long weekends, starting September 2026.

PhaseWhenThe workExit test
0 · Purchase & recoverySep 2026 — DONE ✓Paid $3,750, title in hand, new tires ($740), lights and brakes working, towed home home without dramatrailer in the driveway ✓
1 · Dry & soundSep–Dec 2026Skylight and window panes replaced, every seam and vent resealed, full subfloor replacement with secondary steel and new wheel-well liners, frame de-rusted and painted, suspension refreshed, belly pan patcheda rainstorm leaves the inside bone dry, on solid wood
2 · Systems rough-inNov 2026–Feb 2027Electrical backbone and 12V runs, PEX plumbing, fresh/grey/urine tanks, furnace and ducting, wool/Thinsulate insulation — then interior skins closewalls shut with nothing left inside them to regret
3 · Guest-ready 🏁Mar–May 2027Bed platform (strut-hinged) + mattress, dinette A benches and table, Separett installed, shore power live, furnace running, bath refreshedfirst overnight guest, driveway mode
4 · Road-ready 🏁Jun–Oct 2027Roof solar mounted, ground array kit, DC-DC, water heater, A/C, running lights/brakes certified, CAT-scale weigh, tow vehicle acquired, shakedown weekend within 100 milesa two-night off-grid shakedown with zero hookups
5 · South 🏁Nov 2027Florida / Texas. Polish (the 100-hour shine) stays optional, foreverCat, warm, in November

A November 2026 departure would mean skipping insulation, A/C, and solar, buying a tow vehicle within weeks, and doing the trip campground-to-campground on shore power — possible as triage, not recommended for a trailer you plan to keep. The 2027 schedule gets the whole build and a summer of driveway guests as the shakedown program.

Build vs. buy

Build (your tools, your labor)
Bed platform, dinette benches, cabinet boxes, closet interiors. Nothing store-bought fits an Airstream — every piece meets a curved wall, so furniture here is scribed plywood boxes with face frames, exactly the work you're equipped for. Reuse the original walnut doors and trim wherever they survive; that patina is unbuyable.
Buy (touch-points and certified parts)
Mattress (real queen, foam, cut corners to fit if needed), cushion foam + covers (buy foam, have covers sewn — or Cat's sewing machine earns its keep), table hardware and leg systems, RV-grade latches and hinges that survive washboard roads, all appliances, tanks, and anything gas or brakes — certified parts, not fabrication projects.

Budget anchors

ItemRough rangeNote
Trailer$3,750 ✓ paidbought Sep 2026, $1,150 under ask
Tires (4, ST225/75R15 D)$740 ✓ paidmounted on original 6-lug rims incl. disposal, moon caps stay
Electric brakes$150–250worked for the tow home! full renovation + breakaway kit still planned
Safety chains (pair, rated)$40–80replace the single undersized chain before it moves again
Suspension refresh$400–800leaf-spring conversion: springs, shackles, hangers; check hangers pre-tow
Floor + steel + wheel wells$1,000–1,500full subfloor, secondary members, galvanized liners, rear patch
Electrical backbone$2,000–3,0003kW inverter-charger, 2 MPPTs, 50A DC-DC, shunt, wiring
Battery bank (600–800Ah)$1,000–1,5004–6 × 100Ah LiFePO4; your 20Ah packs go auxiliary
A/C (inverter type + install)$1,200–3,00012V rooftop or small mini-split; fans first
Solar panels$0roof + ground arrays from your existing stock
Plumbing + tanks + water heater$1,500–2,500PEX, tankless, fresh/grey + urine tank, no black tank
Toilet (Separett Tiny, tube)$700–800plus ~$60 dedicated urine tank
Heat + insulation$1,000–2,000ducted propane furnace, wall insulation
Interior build-out$2,000–4,000bed platform, dinette, finishes — your labor
Tow vehicle (eventual)TBDAscent moves it home; loaded nomad weight wants a 7,500+ lb rig

All-in, roughly $16–23k including the trailer (tow vehicle aside). Comparable renovated 26-footers with modern off-grid systems are selling for roughly $35–55k (restored-1960s guide range $50–115k at the concours end; regional comps: renovated '65 Sovereign at $41k, restored '64 Tradewind asking $29k) — the spread over your cost is your labor and parts shelf converted to equity. Market prices, not guarantees.

Open decisions

Layout assumes the trailer passes the perimeter-floor and frame inspection in Walker. Dimensions are schematic — measure the real interior before cutting anything. The seafoam bath is load-bearing (emotionally).